Precision and Durability Hydrostatic Pressure Testing Machine for Industrial Applications
Summary:
Hydrostatic Testing Machine
The Hydrostatic Testing Machine is fully compliant with the requirements specified in GB/T 6111, ISO 1167-1, GB/T 15560, ASTM D1598, and ASTM D1599 standards. It is specifically designed for conducting hydrostatic pressure tests and bursting tests on various fluid-conveying plastic pipes.
This machine features a simplified structure, high measurement precision, excellent operational stability, and user-friendly operation. It serves as an indispensable testing instrument for quality inspection departments of research institutes and pipe manufacturers alike.
Features:
1.The machine is controlled by an Industrial Personal Computer (IPC), ensuring stable and precise operational control.
2.Each test station is controlled independently, with the maximum number of configurable test stations reaching 50.
3.It is capable of conducting multiple types of tests, including hydrostatic tests, bursting tests, and 8760-hour long-term performance tests.
4.The test pressure range of the machine is 3 to 10 MPa, covering the pressure requirements of most plastic pipe testing scenarios.
5.The system can identify eight test states: pressure boosting, pressure relief, pressure compensation, overpressure, operation, test completion, leakage, and bursting. Additionally, it can automatically calculate both effective time and ineffective time parameters—where effective time refers to the duration during which the test pressure remains within the preset pressure range.
Standards:
Comply with GB/T 6111-2003, GB/T 15560-95, GB/T 18997.1-2003, GB/T 18997.2-2003, IS0 1167-2006, ASTM D1598-2004 and ASTM D1599.
Principle:
Upon inputting parameters such as pipe ring stress, wall thickness, and average outer diameter into the PC, the system automatically computes the test pressure and transmits the data to the lower computer (MCU embedded system) via the RS232 serial port. The machine then automatically maintains constant pressure on the pipeline: the high-pressure pump generates a high-pressure liquid pressure source, which, after processing by the pressure control system, is delivered through a high-pressure hose to the sample housed in the medium incubator. This enables the pipe to undergo either a long-term hydrostatic test or a burst test.
Technical Parameters:
| Model | XGY-10C |
| Diameter range | Φ6-1800mm |
| Stations | 3, 6, 12, 15, 20, 25, 50, etc can customized |
| Control mode | Micro-control, industrial PC control |
| Display mode | Industrial PC LCD color display |
| Storage mode | PC strorage |
| Print mode | Color printer output |
| Test pressure | Pressure range | 100Bar, 10MPa |
| Control accuracy | ±1% |
| Display resolution | 0.1Bar, 0.01MPa |
| Working range | 5%~100%FS |
| Indication error | ±1% |
| Test Timer | Timer range | 0~10000h |
| Timer accuracy | ±0.1% |
| Timer resolution | 1s |
| Power | 380V 50Hz three-phase four-wire 1.2KW |
| end caps models | from Φ6 to 1800mm |
| Water tank size | accoard to the pipe size |
| Temperature range | 10-95℃ |
| Dimensions (three stations) | 740×640×1720(mm)or others |
Support and Services:
Technical Support and Service for Hydrostatic Testing Machine (Plastic Pipe Hydrostatic Pressure Testing Machine)
We offer comprehensive technical support for Hydrostatic Pressure Testing Machines. Our team of seasoned technical support specialists is well-equipped to deliver the following professional services:
- On-site machine installation and commissioning: Ensures precise setup, calibration, and optimal initial operational readiness, laying a solid foundation for accurate and stable long-term testing.
- Professional troubleshooting and targeted technical consultation: Provides efficient solutions for equipment operational anomalies (e.g., pressure fluctuations, system errors) and in-depth guidance on test protocol optimization, minimizing unplanned downtime.
- Repair and preventive maintenance services: Covers corrective repairs for faulty components and proactive upkeep (e.g., routine seal replacement, hydraulic system inspection, sensor calibration) to extend equipment lifespan and maintain consistent performance.
- Supply of genuine spare parts and consumables: Guarantees full compatibility with the machine, avoiding mismatches that could compromise testing accuracy, and ensures reliable post-replacement operation.
- Timely software updates and upgrades: Aligns the machine’s control software with the latest industry standards (e.g., GB/T 6111, ASTM D1598) and functional demands, enhancing its adaptability to evolving testing requirements.
We are dedicated to delivering premium customer service and remain readily accessible to address any inquiries or concerns regarding the equipment’s operation, maintenance, or performance. Should you require assistance, please feel free to reach out to us at your convenience.
FAQ:
Q1: What is the brand name of the Hydrostatic Testing Machine (Plastic Pipe Hydrostatic Pressure Testing Machine)?
A1: The official brand name of the Hydrostatic Testing Machine (Plastic Pipe Hydrostatic Pressure Testing Machine) is JHH, with manufacturing facilities located in Beijing, China.
Q2: What is the core purpose of the Hydrostatic Testing Machine (Plastic Pipe Hydrostatic Pressure Testing Machine)?
A2: The Hydrostatic Testing Machine (Plastic Pipe Hydrostatic Pressure Testing Machine) is primarily engineered to test the hydrostatic strength and bursting strength of plastic pipes—key performance metrics for verifying the durability and safety of plastic pipes in practical applications.
Q3: Which types of components and materials are compatible with the Hydrostatic Pressure Testing Machine?
A3: The Hydrostatic Pressure Testing Machine is suitable for testing plastic pipes and composite pipes, including PP-R, PP-B, PP-A, PVC, PE, PE-X, and other similar pipe types.
Q4: What is the measurement accuracy of the Hydrostatic Pressure Testing Machine?
A4: The Hydrostatic Pressure Testing Machine delivers a measurement accuracy of within 0.1% of the full-scale reading, ensuring reliable and precise test data to support strict quality assessment.
Q5: What is the maximum test pressure capacity of the Hydrostatic Pressure Testing Machine?
A5: The Hydrostatic Pressure Testing Machine supports a maximum test pressure of up to 10 MPa (equivalent to 100 bar or 1450 psi), covering the pressure requirements of most standard plastic pipe testing protocols.
